Production design

Ministry of Education and Science of Republic of Kazakhstan

Karaganda State Technical University

 

 

 

Confirmed by

Chairman of the Academic Council,

rector, RK NAS academician

Gazaliyev A.M.

_______________________

_________ ____, 20___.

 

 

 

 

 

Syllabus

 

Course PP 4307 «Production design»

 

Module PD 33 «Production design»

Major 5В071000 – «Materials Science and Technology of  New Materials”

Mechanical Engineering Institute

Department of Metallurgy, Materials Science and Nanotechnologies

 

 

2012

 

Preface

 

Syllabus is worked out by cand. of Sc., professor Kipnis L.S., assistant Sidorina E.A..

 

 

Discussed at the meeting of the department «MM and N»

Minutes № _______ of ______________ «____» _____________20___

 

Head of department  __________    KulikovV.Yu. «____» _________20___

(signature)

 

 

 

 

Approved by the Educational Consul of the Institute of  Mechanical Engineering

Minutes №  _______ of ______________ «____» 20___

 

Chairman________________       Sherov K.T.  «____» __________20___

(signature)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tutor’s personal data and contact information

Cand.of eng., professor Kipnis L.S., assistant Sidorina E.A.

 

«Metallurgy, Materials Science and Nanotechnology» chair is in the main building of KSTU, B. Mira, 56 room No.313, contact phone 56-59-35 add. 1024

 

 

Course labour intensity

 

Term	Number of credits / ЕCTS	Type of classes					number of AL	Total number of hours	Forms of Control
		Number of contact hours			number of OH	Total hours
		lectures	Practical classes	Laboratory classes
2	2/3	15	15	–	30	60	30	90	Examination, Course work

Course description

Course ” Production design ” part of a series of profile required courses and is designed to study the principles of the organization of design engineering production plants to meet the requirements of regulatory documents, operating procedures, high level of standardization and unification of model projects and new design solutions, structures, buildings, and assemblies.

Course purpose

Course ” Production design ” aims to explore the major aspects of the design of shops, offices for the production of plastics, rubber and composite materials, the development of the technological chain of production planning department to accommodate the main and auxiliary elevating crane equipment.

 

Course objectives

As a result of studying of this Course student:

student knows:

– structure and functions of metrological services;

– technical base of metrological ensuring production;

– methods of ensuring unity and accuracy of measurements;

– rules of metrological preparation and performance of testing works, processings and registrations of their results;

student is able:

– to analyze a condition of metrological ensuring production;

– to support in metrological working order of means of measurements and control;

– to develop techniques of checking of measuring instruments;

– to plan and carry out processes of measurements, tests and control;

– to process results of measurements;

– to define metrological characteristics of measuring instruments;

– to count errors in actual practice the organizations of works on metrological tests and to certification of gages.

Student is able to use results of innovative researches for performance of individual tasks.

 

Prerequisites

Studying of this course requires assimilation of  the following courses (with the indication of sections (subjects)):

 

Course	Name of sections (subjects)
1.Technological processes for the production of materials	Manufacture of plastic and rubber products
2.Processequipmentmanufacturematerials	Machinery and equipment for the production of  plastic and rubber products
3.Theequipmentthermalplants	Equipment, Flow and automatic heat treatment line
4. EngineeringGraphics	Full course
5.Occupational health and safety of life	Full course

Post requisites

The knowledge gained in the study of the course ” Production design ” are used in the performance of the course project and the final work.

 

Thematic plan of course

 

List of laboratory classes

1. Modes of operation departments, funds settlement time.

2. Selection and sizing of equipment.

3. Select the type of building and construction elements.

4. The layout of plants in the industrial building, planning workshops.

5. Calculation of maintenance for the equipment.

 

Thematic plan of office hours

OH theme	Objectives	Form classes	Contents of classes	Recommended literature
Subject1. Introduction.Goals and objectives of the design.	Increased knowledge on the subject	Work with the literature	Acquainted with the differ-ence of the goals and objectives of design of new and reconstruction of existing facilities	[1 – t.1]
Subject2. The main provisions of the design.	Increased knowledge on the subject	Work with the literature, the calculations	Familiarize yourself with the concepts: power company, mass production, workshop schedules, etc.	[1 – t.1]
Subject3. Selection and sizing of equipment	Increased knowledge on the subject	Work with the literature	Meeting the challenges	[1 – t.1,4,5]
Subject4. Select the building and the elements of their design	Increased knowledge on the subject	Work with the literature, the calculations	Learn the basic rules of construction of architectural and construction drawings	[1 – t.1,4,5]
Subject5. The layout of plants in the industrial building and layout of the equipment in the production hall	Increased knowledge on the subject	Work with the literature, development of drawings	Analysis of examples of accommodation presses and injection molding machines	[1 – t.1,4,5,2,9]
Subject6. The economic part of	Increased knowledge on the subject	Work with the literature, the calculations	Calculation of maintenance for presses and injection molding machines	[1 – t.5, 2]

 

Subjects of control tasks for AL

1. Accurate (Exploded view full) production program.

2. Disposition of the plant.

 

Criteria of students’ knowledge assessment

The examination mark is determined by course as the sum of the maximum indexes of progress on midterm controls (to 60%) and to final attestation (examination) (to 40%) and makes value to 100% according to the table.

 

Grade «A» (excellent) is put in the case if student during a term showed perfect knowledge of all program questions of course, and also of subjects of independent work, regularly handed over midterm tasks, showed independence in studying of theoretical and applied questions according to the main program of studied course, and also on extra program questions.

Grade «A-» (excellent) stipulates perfect knowledge of basic laws and processes, concepts, ability to generalization of theoretical questions of course, regular handing of midterm tasks of classroom and independent work.

Grade  “B+” (good) is put in the case if student showed good and excellent knowledge of course questions, regularly handed over term tasks generally on “excellent” and some on “good”.

Grade “B” (good) is put in the case if student showed good knowledge of the questions opening the main maintenance of a concrete subject of course, and also subject of independent work, regularly handed over term tasks on “good” and “excellent”.

Grade “B-” (good) is put to a student in the case if he well is guided in theoretical and applied questions of course both on classroom, and on AL subjects, but irregularly handed over midterm tasks and had cases of a repeating an examination of term tasks on course.

Grade “C+” (satisfactory) is put to a student in the case he owns questions of conceptual character by all types of room classes and AL, can open the maintenance of separate modules of course, hands over on “good” and “satisfactory” term tasks.

Grade “C” (satisfactory) is put to a student in the case he owns questions of conceptual character by all types of room classes and AL, can open the maintenance of separate modules of course, hands over on “satisfactory” term tasks.

Grade “C-” (satisfactory) is put to a student in the case student during a term regularly handed over term tasks, but concerning room classes and AL owns only the general concepts and can explain only separate regularities and their understanding within a concrete subject.

Grade “D+” (satisfactory) is put to a student in the case he irregularly handed over term tasks concerning room classes and AL owns only the general concepts and can explain only separate regularities and their understanding within a concrete subject.

Grade “D-” (satisfactory) is put to a student in the case he irregularly handed over term tasks, concerning room classes and AL, owns the minimum volume of knowledge, and also allowed admissions of classes.

Grade “F” (unsatisfactorily) is put when student practically doesn’t own the minimum theoretical and practical material of room classes and AL on course, irregularly visits classes and doesn’t hand over in time term tasks.

 

Midterm control is carried out on the 7, 14 weeks of study and it develops        proceeding from the following types of control:

 

 

Policy and procedures

At the studying course ” Design of production ” I ask to observe the following rules:

1. Not to be late for classes.

2. Not to miss classes without a good reason, in case of an illness I ask to submit the reference, in other cases – an explanatory note.

3. Duties of the student include visit of all types of classes.

4. According to the schedule diagram of educational process to hand over all types of control.

5. To fulfill the missed practical and laboratory researches in time specified by the teacher.

6. (Irrespective of the reason) to fulfill the missed lecture classes in the form of the paper on the missed subject.

7. Actively to participate in educational process.

8. To be tolerant, open, frank and benevolent to fellow students and teachers.

 

Educational and methodical provision of course

 

Schedule of performing and passing tasks on course

 

Questions for self-checking

1. What is an industrial enterprise?

2. What is involved in the production process?

3. Fixed assets of the company.

4. Current assets of the enterprise.

5. The classification of plants.

6. Processing workshops .

7. Procuring shops .

8. Supporting workshops .

9. The main shops .

10 . Servicing workshops .

11. Shop-out structure of production , for which the scale of production is typical .

12. What is the product?

13. Commercial products .

14. The division of production engineering for serial production .

15. What types of industrial programs are characteristic of machine-building enterprises .

16. When is it advisable designing the exact ( full ) production program ?

17. Design by reduced production program .

18. Design by conventional production program .

19. Suspension crane – installation in the shop , service area, carrying capacity.

20. Overhead crane – installation in the shop , load capacity , design features .

21. Single girder bridge crane – design features , load capacity .

22. Outdoor electric vehicle – the dignity , the device drives .

23. Location presses in the production hall.

24. Location of injection molding machines in the hall.

25. Location of injection molding machines for multimill service.

26. Location presses at multimill service.

27. Classifying parameter presses.

28. Classifying parameter of injection molding machines .

29. What determines the performance of an injection molding machine ?

30 . What determines the performance of the hydraulic press ?

31. Step internal and external columns.

32. Span width and length of the span.

33. What is the layout of shop ?

34. That is determined by the planning department ?

35. Approximate methods for determining the area of production and support facilities .

36. What kind of information gives a general arrangement plan of the building (housing) ?

37. The working week .

38. The number of working days ( O ) per week .

39. Technical and economic parameters of the designed production.

40 . Productivity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

State pub. lic. No.  50 of 31.03.2004 Passed for printing

Format 60х90/16

Printers sheets sh. Number of copies cop. Order  Contract price

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